Roller Tracks Manufacturer — Industrial-Grade Flow Rail Systems for Australia, UK & UAE
As a specialist roller tracks manufacturer, we design and supply high-performance roller track systems — also known as flow rails or flow racks — for assembly lines, warehouses, lean manufacturing cells, and logistics operations. Roller tracks enable gravity-fed, first-in-first-out (FIFO) material flow, reducing manual handling and improving operational efficiency across every industry. Whether you’re setting up a Kaizen-inspired lean cell in Melbourne, a pick-face storage system in a Birmingham 3PL, or a high-density flow rack in a Dubai warehouse, our roller tracks deliver precision, durability, and seamless integration with standard pipe-and-joint systems.
What Are Roller Tracks?
Roller tracks are modular conveyor components consisting of a series of small-diameter rollers mounted at regular intervals on an aluminium or steel profile channel. They are designed to be integrated into shelving, pallet racking, pipe-and-joint systems, worktables, and gravity flow racks to create controlled, low-friction material movement without any external power source.
Products placed on a roller track move by gravity on a slight incline, or by a light manual push on flat sections. Because each roller rotates independently, even irregular products can travel smoothly without jamming or skewing. Roller tracks are the core component of lean manufacturing flow systems, FIFO storage lanes, carton flow racks, and order pick-face replenishment systems across Australia, the UK, and the UAE.
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Key Features of Our Roller Tracks
Modular & Configurable Design : Roller tracks are available in standard lengths (600mm, 900mm, 1200mm, 1500mm, 1800mm) and can be cut to length on-site — giving complete layout flexibility for any facility in Australia, the UK, or UAE.
Light & Heavy Duty Options : Light-duty plastic roller tracks handle loads from 5 to 30 kg/m. Heavy-duty steel roller tracks manage up to 200 kg/m — covering everything from small parts in electronics assembly to heavy cartons in FMCG distribution.
Low-Friction Roller Design : Small-diameter rollers (typically 20mm–30mm) with pre-lubricated sealed ball bearings or plastic bushings ensure smooth, near-frictionless product movement with minimal push force required.
Universal Track Profile : Standard 50mm-wide track profile is compatible with major pipe-and-joint systems (Trilogiq, Creform, Lean Tek, in-house) — enabling seamless integration into existing lean furniture and flow rack structures.
Multiple Roller Materials : Rollers available in galvanised steel, stainless steel, zinc-plated steel, and plastic (PP, nylon) — for standard, food-grade, cleanroom, and corrosive environments.
Anti-Static & ESD Options : Conductive roller tracks with ESD-safe (anti-static) roller bodies are available for electronics manufacturing environments — protecting sensitive components from electrostatic discharge.
FIFO Inventory Management : Inclined roller tracks naturally enforce FIFO (first-in, first-out) product rotation — critical for perishable goods, date-coded pharmaceuticals, and JIT manufacturing supply.
Easy Installation : Clip-in or bolt-in designs allow quick assembly without special tools. Track sections snap into standard 28mm/32mm pipe-and-joint connectors for rapid layout changes in agile manufacturing environments.
Common Applications — Roller Tracks
Lean Manufacturing Cells — FIFO component supply to assembly operators
Carton Flow Racks — gravity-fed pick-face replenishment in DCs and warehouses
Supermarket-Style Shelf Replenishment — push-back FIFO lanes for retail back-of-store
Pallet Flow Racks — heavy-duty roller tracks in pallet storage and retrieval systems
Workbench & Assembly Table Integration — built-in roller tracks for component staging
Line-Side Kanban Systems — controlled material presentation in JIT manufacturing
Pharmaceutical FIFO Storage — date-coded product rotation in controlled environments
Cold Chain Distribution — corrosion-resistant tracks in chilled and frozen DC environments
E-Commerce Fulfilment — pick-face flow lanes for fast-moving SKUs
Airport Ground Handling (UAE/AU) — roller tracks in baggage preparation and cargo staging areas
Airport Ground Handling (UAE/AU) — roller tracks in baggage preparation and cargo staging areas
Technical Specifications — Roller Tracks
Track Profile Width : 50mm (standard) | 75mm | 100mm (custom)
Track Length Options : 600mm | 900mm | 1200mm | 1500mm | 1800mm | Custom cut
Roller Diameter : 18mm | 20mm | 22mm | 26mm | 28mm
Roller Spacing : 38mm | 50mm | 75mm | 100mm (product-size dependent)
Roller Material : Zinc-plated steel | Galvanised steel | SS 304 | Plastic (PP/Nylon) | ESD-safe
Track Material : Aluminium profile | Galvanised steel channel | SS profile
Bearing Type : Pre-lubricated sealed ball bearings (light duty: plastic bushings)
Load Capacity : Light duty: 5–30 kg/m | Medium duty: 30–80 kg/m | Heavy duty: up to 200 kg/m
Incline (recommended) :c 2°–5° for gravity feed; 0° for manual push applications
Pipe Compatibility : 28mm and 32mm pipe-and-joint systems (standard market spec)
Temperature Range :c -10°C to +60°C (standard) | -40°C to +80°C (special option)
Certifications : ISO 9001:2015 | RoHS Compliant | CE Marking
Roller Track Supplier in the United Kingdom
UK manufacturers — from aerospace and defence in the South West to automotive in the Midlands and pharma in the North East — rely on roller track systems as the foundation of their lean production cells and FIFO storage systems. Our roller tracks are fully CE-marked and compatible with UK and European pipe-and-joint standards (Trilogiq, Lean Tek, Creform, Unistrut derivatives). We supply UK system builders, lean consultants, and direct end users with fast lead times and volume pricing for large rollout programmes. Our tracks meet the ergonomic and manual handling standards required by UK HSE regulations.
Roller Track Supplier in Australia
Australia’s manufacturing and logistics sectors are embracing lean manufacturing and continuous improvement principles at a rapid pace — and roller tracks are central to that transformation. From automotive tier-1 suppliers in Victoria to food and beverage producers in Queensland, roller track flow systems reduce walking waste, improve ergonomics, and enable FIFO product rotation that is essential for compliance with Australian food safety standards (FSANZ). Our roller tracks are stocked for rapid dispatch to Sydney, Melbourne, Brisbane, Perth, and Adelaide, with custom-length options manufactured to order.
We partner with Australian lean manufacturing consultants, shelving suppliers, and warehouse fit-out specialists — providing roller tracks as a standalone component or as part of a complete flow rack design. Our technical team is available to assist with incline calculations, load specifications, and layout design at no charge.
Roller Track Supplier in the UAE
UAE manufacturers and logistics operators — particularly in Khalifa Industrial Zone (KIZAD), Dubai Industrial City, and Jebel Ali — are increasingly adopting lean and kaizen principles in their production and warehouse operations. Roller tracks are a cost-effective, power-free solution for creating FIFO flow lanes, pick-face replenishment systems, and assembly line material supply in the UAE’s growing industrial base. Our sealed bearing designs and dust-resistant profiles handle the fine particulate environments common in Gulf industrial zones, while our stainless steel options meet the hygiene requirements of UAE food processing and pharmaceutical facilities.
Why Choose Us as Your Roller Track Manufacturer?
We manufacture roller tracks to the highest precision standards — with roller-to-roller height tolerance of ±0.5mm/metre to ensure smooth, jam-free product flow. Our tracks are tested under load before dispatch, and we provide full load certification on request. With ISO 9001:2015 certification, global export capability, and a dedicated technical support team, we are the preferred partner for lean system builders and industrial fit-out companies across Australia, the UK, and the UAE.
ISO 9001:2015 certified — consistent quality, every batch
Compatible with all major pipe-and-joint systems (28mm & 32mm)
Custom lengths, roller spacings, and materials on request
Light, medium, and heavy-duty ranges from a single supplier
ESD-safe (anti-static) options for electronics manufacturing
Fast international shipping with full export documentation
Free layout and load calculations for qualifying projects
Frequently Asked Questions — Roller Tracks
What is the maximum load capacity of your roller tracks?
Our roller tracks are available in light duty (up to 30 kg/m), medium duty (up to 80 kg/m), and heavy duty (up to 200 kg/m) configurations. The right specification depends on your product weight, roller spacing, and track incline. Our engineering team will confirm the correct spec for your application.
Are your roller tracks compatible with Trilogiq and Creform pipe-and-joint systems?
Yes. Our standard 50mm roller track profile is compatible with 28mm and 32mm pipe-and-joint systems including Trilogiq, Creform, Lean Tek, and most generic market-standard systems. Custom connection options are available for non-standard systems.
Do you supply roller tracks to Australian warehouses and manufacturers?
Yes. We regularly supply roller tracks to lean manufacturers, DC fit-out contractors, and shelving suppliers across Australia — including Sydney, Melbourne, Brisbane, Perth, Adelaide, and regional industrial areas. Fast dispatch from stock and custom lengths to order.
Can roller tracks be used in cold store environments?
Yes. We offer sealed bearing tracks with stainless steel or galvanised rollers for cold chain and freezer environments, with bearing greases rated down to -40°C. These are widely used in Australian cold chain DCs and UAE pharmaceutical cold stores.
What incline is needed for gravity-fed roller tracks?
We recommend a 2°–5° incline for gravity-fed roller tracks with most standard products. The exact incline depends on product weight, roller friction, and product base material. Heavier products need less incline; lighter products need more. Our team calculates the correct incline for your application.
Do you offer ESD-safe roller tracks for electronics manufacturing?
Yes. We supply anti-static (ESD-safe) roller tracks with conductive roller bodies and grounding connections — designed for electronics assembly environments where electrostatic discharge could damage sensitive components. Available in standard 50mm profile with 28mm compatibility.
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